Challenges
Cleaning in place (CIP) is an essential component for ensuring product quality and safety in production facilities of the food, beverage, biotechnology and pharmaceutical industries. If a facility is cleaned successfully between two production runs, potential contamination and quality defects in the end product can be avoided. CIP refers to the use of both mechanical and chemical cleaning processes that are required for preparing plants and is a crucial element for maintaining microbiological hygiene, as it sits in place without having to remove or disassemble any parts of the production system.
The importance of efficient and sustainable cleaning in place (CIP)
Despite this importance, many CIP processes are time-consuming and resource-intensive tasks that have a tendency to consume significant amounts of energy, chemicals and water. The challenges lie in improving efficiency, providing flexibility, reducing losses and enhancing transparency of the cleaning processes.
The automated CIP process featuring ProLeiT’s CIPoptimize offers substantial operating cost savings, detailed cleaning process documentation and enhanced cleaning efficiency, thereby ensuring more time is dedicated to production than to cleaning.
Our solution: CIPoptimize
Overcoming the challenges of the cleaning in place (CIP) market demands innovative solutions that boost efficiency, sustainability and cost savings. This is where CIPoptimize, ProLeiT’s advanced solution for automated CIP management, comes in.
By integrating cutting-edge control and automation technologies, CIPoptimize enables the precise monitoring and control of CIP processes. Besides optimizing cleaning efficiency, this solution reduces the consumption of energy, water and chemicals tremendously. Moreover, it ensures detailed cleaning process documentation to improve transparency and traceability.
Implementing CIPoptimize helps production plant operators achieve significant cost savings, optimize operational efficiency and reduce the overall environmental impact of their CIP processes. This innovative solution provides an effective way to tackle CIP challenges and to boost operational efficiency.
Benefits
Efficiency: CIPoptimize enables significant reductions in energy costs throughout the cleaning process. Detailed monitoring of the cleaning process allows operators to optimize chemical usage and reduce waste.
Flexibility: Customizable dashboards and analyses provide the opportunity to visualize and interpret data, thus facilitating quick and effective decision-making. Further, this allows operators to customize the display and data analysis to meet specific needs.
Reduction of losses: The optimization of cleaning processes leads to a reduction in product losses, chemical consumption, environmental pollution (waste water and CO2) and overall energy consumption (water, air, gas, electricity and steam). Moreover, the time required for cleaning is reduced and overall equipment effectiveness (OEE) improved.
Transparency: Extended traceability of cleaning processes and easy access to compliance documentation greatly simplify the procedures for adhering to food safety practices.
CIPoptimize is available
- as a stand-alone solution
- as an add-on for an existing Plant iT/brewmaxx solution
- as a subscription model with various features.
Your contact for CIPoptimize
Paco Borja García
Senior Product Manager
E-mail: fborja.garcia(at)proleit.com
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